Molao-motheo o sebetsang oa High-Precision Micro Flat Wire Rolling Mill ke ofe

      Molao-motheo oa mantlha oaHigh-Precision Micro Flat Wire Rolling Millke ho sebelisa li-pass pass tse ngata, lekhalo le lenyenyane haholo, tekanyo e koetsoeng ea loop le ho laola mohatsela o batang ho hatella butle-butle terata e pota-potileng (kapa terata e sekoere) hore e be terata e tšesaane haholo, e tšesaane haholo, e nang le mahlakore a mabeli / a bataletseng e mamellang ± 0.001 ~ ± 0.005 mm, ntle le hlobo nakong eohle ea ts'ebetso, 'me e bōptjoa ka ho toba ke leloala.

1. Molao-motheo oa ts'ebetso (ka polelo e le 'ngoe)

Round line → Multi pass precision rolara extrusion → Mohato ka mohato ho fokotsa, ho laola bophara, ho fokotsa moeli → boholo ba Inthaneteng bo koetsoeng → Lebelo le tsitsitseng la tsitsipano → Wire matsoelintsoeke, ha e le hantle a batang roala deformation polasetiki, feela fetola sebopeho, ntle le ho eketsa thepa kapa seha.

2、 Phallo e felletseng ea ts'ebetso (ho tloha ho fepa ho isa sehlahisoa se felileng)

1. Ho beha terata → ho otlolla → phepelo e sa khaotseng ea tsitsipano

Taolo e sebetsang ea terata + servo tension control (± 1% fluctuation) ho qoba deformation e otlolohileng.

Multi roll otlolohileng e felisa khatello ea kelello ka hare 'me e tiisa ho otloloha ≤ 0.5 mm / m.

Lithapo tse kenang hangata ke lithapo tse chitja tse nang le bophara ba 0.5 ho isa ho 3 mm (koporo, aluminium, tšepe e sa hloekang, alloy).

2. Multi pass precision rolling (core deformation zone)

Ho hlophisoa ha roll: Para (kapa lipara tse peli) tsa lirolo tsa tungsten steel/hard alloy, tse nang le bophara bo bonyenyane ba moqolo (hangata bo tloha ho Φ 20 ho ea ho Φ 60 mm) le ho tiea ho holimo haholo.

Taolo ea lekhalo la roll: servo motor + micrometer level ball screw, lekhalo le feto-fetohang la lekhalo la 0.1 μ m, botsitso ba nako e telele kamora ho notlela.

Multi pass progressive: Ka kakaretso 4-12 e feta, pase e 'ngoe le e' ngoe e fokotsoa feela ka 5% -15% ho thibela ho robeha le ho netefatsa hore lisele li tšoana.

Mochine oa deformation:

Botenya: Ho tšesaane ka lirolara tse ka holimo le tse ka tlaase (mohlala 0.5 mm → 0.1 mm).

Bophara: Tšepe e atoloha ho ea holimo 'me e laoloa ka nepo ke sebopeho sa rolara (micro convex/micro concave).

Bolelele: Ho poma R-corner, ntle le li-burrs kapa lintlheng tse bohale.

Litekanyo tse tloaelehileng ka mor'a ho phutha: botenya ba 0.02-1 mm, bophara ba 0.1-6 mm, mamello * * ± 0.001 ho ± 0.005 mm * *.

3. Ho lemoha ka nako ea sebele inthaneteng → khalemelo e koetsoeng (senotlolo sa ho nepahala ho holimo)

Tekanyo ea bophara ba laser / botenya: lisampole tse makholo motsotsoana, ho nepahala * * ± 0.1 μ m * *.

Pono ea CCD: e lekola bophara, lipheletsong le bofokoli ba bokaholimo.

PLC e koetsoeng-loop: Ha botenya / bophara bo feta mamello, e fetola ka bo eona lekhalo la roll / lebelo / tsitsipano ntle le ho emisa mochini.

4. tsitsipano e ka morao → ho qetela → ho tsoelipana

Tension buffering + traction servo e netefatsa lebelo le tsitsitseng la terata (ho fihla ho 150-600 m/min).

Ho ikhethela ho kenya marang-rang, ho hloekisa, ho roala oli, le ho roala ka ho pata.

Ho pota-pota ka mokhoa o nepahetseng, ho pota-pota ka makhethe, ha ho na ho putlama kapa ho otlolla.

3. Sebopeho sa Motheo le Mosebetsi

Foreimi e ka sehloohong: tšepe e entsoeng ka tšepe / tšepe ea tšepe, ho tiea ho hoholo, ho sisinyeha ho tlase, ho netefatsa botsitso ba boemo ba micrometer.

Kopano ea lirolara: mochini o kaholimo le o tlase oa li-roller+bearings+adjustment, tungsten steel roller top, seipone se bentšitsoeng, se sa aparoe, thepa e sa roaloang.

Sistimi ea taolo ea servo: lekhalo la ho khanna, lebelo, tsitsipano, karabelo e potlakileng, ho nepahala ho pheta-pheta ho phahameng.

Seteishene sa ho lemoha marang-rang: laser+CCD, ho lekola ka nako ea nnete, tokiso e koetsoeng.

Sistimi ea tsitsipano: tsitsipano e hokahantsoeng moleng oohle ho thibela ho otlolla, ho robeha le ho feto-fetoha ha maemo.

4. Likarolo tsa bohlokoa tsa tekheniki (hobaneng 'ho nepahala ho phahameng')

Mold free rolling: Ho thehwa ka ho otloloha ka meqolo ho qoba ho hoholeha ho bakoang ke ho roala ha hlobo.

Deformation / pass e nyane: Phase e 'ngoe le e' ngoe e fokotsa botenya ka ≤ 15%, ka boholo ba lijo-thollo tse ts'oanang, ha ho mapetsong, le matla a tsitsitseng.

Taolo ea lekhalo la micro level: servo+ball screw, 0.1 μ m phetoho ea boemo.

Tekanyo le taolo e felletseng ea mokhoa o koetsoeng: tokiso ea othomathike ea ho kheloha ha boholo, ho tsitsa ha batch e ntle.

Boima bo phahameng + ho sisinyeha ho tlase: foreimi e teteaneng + li-bearings tse nepahetseng, tse tsitsitseng ka lebelo le phahameng.

5. Maemo a tloaelehileng a ts'ebeliso

Mohala o mocha oa motlakase oa matla: Hairpin terata ea koporo e bataletseng, botenya ba 0.3-1 mm, bophara ba 2-6 mm, mamello ± 0.005 mm.

Terata e bataletseng ea elektronike e nepahetseng: terata e tšesaane e phahameng haholo/e tšesaane haholo (botenya ba 0.02-0.2mm) bakeng sa lisensara, li-micro motor, le lisebelisoa tsa bongaka.

Ntho ea selemo / elastic: selemo, ho kopana, poleiti ea selemo, e nang le bokaholimo bo boreleli 'me ha ho na li-burrs metseng.

Mocheso oa micro flat tube: Micro B-type tube / flat tube bakeng sa heater core le radiator, e nang le botenya ba lebota bo lekanang le khatello e phahameng ea khatello.